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Ver.2
Cracks to welds on the nozzle stubs in the steam generator (Updated on June 2008)
 

 Eddy Current Tests (ECT) were conducted at Mihama Unit 2 during outage in September 2007 and also at Tsuruga Unit 2during outage in October 2007 to verify the integrity of the inner surfaces of the welds (600 Series nickel-based alloy)on the primary coolant inlet nozzle stubs in the steam generators.The tests identified significant signal indications.The subsequent Ultrasonic Tests (UT) confirmed cracks measuring up to 13mm in depth.
  In response to these two incidents, the Nuclear and Industrial Safety Agency (NISA) instructed operators of Pressurized Water Reactors (PWR) on October 18, 2007 to step up their monitoring of any leakage from the welds on the inlet / outlet nozzle stubs in steam generators that use the same 600 Series nickel-based alloy.It also instructed them, on November 16 of the same year, to inspect the inner surfaces of the welds on the inlet / outlet nozzle stubs in steam generators during the next outage.In view of the facts that all the identified cracks ran in the axial direction, and that 600 Series nickel-based alloy is highly ductile, it has been assessed that, even if the cracks aggravated to cause minor leakage, this would not cause immediate damage to piping*.
  PWR operators conduct inspections according to the plans.The table below shows the current status (as of June 17, 2008) of inspections on primary inlet nozzle stubs, where 600 Series nickel-based alloy is used for welding.The cracks are so far attributed to primary water stress corrosion cracking (PWSCC) under the primary coolant environment, whereby 600 Series nickel-based alloy, sensitive to stress corrosion cracks, was subject to residual tensile stress generated at the time of welding.No cracks have been found in the welds of outlet nozzle stubs in steam generators.

 
Operator Power
Station**
Unit
NO.
SG ECT result UT result**** Cause Inspection plan* Details
Hokkaido
EPCO
Tomari TBA TBA TBA 2008.8~ TBA
A 3 locations Up to 13mm in length and 7mm in depth PWSCC Attachment 6
B 10 locations Up to 10mm in length and 5mm in depth
Kansai
EPCO
Mihama A 13 locations*** Up to 17mm in length and 13mm in depth PWSCC Attachment 1
B No indication
Takahama A 3 locations Not detected Attachment 2
B 2 locations Up to 7mm in length and 6mm in depth
C 4 locations Up to 14mm in length and 8mm in depth
A 7 locations Up to 28mm in length and 9mm in depth Attachment 3
B 16 locations Up to 38mm in length and 15mm in depth
C 9 locations Up to 14mm in length and 9mm in depth
TBA TBA TBA 2008.8~ TBA
Ohi (USP implemented)
(USP implemented)
TBA TBA TBA 2008.9~ TBA
Shikoku
EPCO
Ikata TBA TBA TBA 2008.9~ TBA
Kyusyu
EPCO
Genkai A 3 locations Not detected PWSCC Attachment 4
No indication
TBA TBA TBA 2008.5~ TBA
No indication (USP implemented)
Sendai (SGR to be implemented)
TBA TBA TBA 2008.11~ TBA
Japan
Atomic
Power
Company
Tsuruga 1 locations Not detected PWSCC Attachment 5
5 locations Up to 21mm in length and 12mm in depth
23 locations Up to 14mm in length and 13mm in depth
No indication
* : Quoted from NISA reference materials dated February 5, 2008.
** : The Power Stations not listed in this column use 690 Series nickel-based alloy with better anti-SCC properties.
*** : One of the locations had a crack on the safe end (SUS316). It is suspected to have been an intercrystalline crack.
****: Some of the results of ECT/PT are indicated in this column (the Maximum lengths).
TBA : The results of future inspections will be inserted here as they become available.
― : Not applicable
USP implemented: Ultrasonic Shot Peening has been implemented to enhance anti-SCC properties.
SGR to be implemented: The steam generator will be replaced with one that uses the 690 Series nickel-based alloy in the next outage.
 
JANTI-OTO-008-002-2